Monday, January 24, 2011

Takin' It To The Streets!

We did it! We took the Airstream out this afternoon and it passed it's first road test since being restored! We are so excited [and relieved].


The lights are all working great, the brakes are performing exactly like they should and it's just pulling behind the truck like a dream! We took it out around town for a bit, then stopped at Steak-N-Shake for dinner. Here's a shot of it in the parking lot. We are beat, but are tickled to have gotten to this point. More work on her tomorrow then packing and leaving for California Wednesday!!!

Sunday, January 23, 2011

Wheels and Wiring and My Birthday!


Today is my 47th birthday and I'm at 30 and holding!
After two months of sitting on jack stands, the Airstream is once again resting on wheels! I also finished roughing in the wiring. We're so close to finishing this first phase and she's almost ready to roll. We're taking Casita out for a test run this afternoon. SO EXCITED!. Once in California, we'll begin phase two: the interior design.

Here are the wiring diagrams I drafted to aid in the installation and for future electrical troubleshooting. We plan on keeping the Airstream for many years to come but if we ever decide to sell it, these will be a nice addition to the service and owners manuals. Click on any of the images on the blog to view larger versions.

Thursday, January 20, 2011

New Axles Are Finally Going In!!

These things are heavy! Almost 250 lbs. each so hard to handle. The are also weighted unevenly - wanting to lean forward, so I cut some lumber and used the floor jack to level them out and provide lift into the axle slots on the frame.

We took the old axles to a recycle center - so we were there when they weighed them. We also took the old electrical wiring we pulled out during the gutting phase and ended up getting $178 out of the deal. Coolness. Helped pay for new wiring which I'm hoping to have completely roughed in today. Freezing rain and temps in the mid-20's today so I'm forced to work inside Casita. It's warming up again tomorrow and Saturday - so I'll be able to finish the install on the second axle.

Jennifer Has Taken Up Stripping!

Well . . . not THAT kind of stripping. She started working on stripping old glue and paint on the interior aluminum skins [walls]. Ended up being a pretty gross mess - with the top layer bubbling from the stripping paste.

Saturday, January 15, 2011

Insulation Completed And New Bumper Arrived!

The rear bumper arrived yesterday. It's just sitting on the frame rails in this photo - still need to bolt it on.

Jennifer and I both worked on installing the Prodex insulation and finally got it completed yesterday as well. The temps have been in the 20's and 30's so we were VERY motivated to get that completed. Running two electric heaters and now it's nice and toasty inside!

I've begun roughing in the wiring including electrical, coaxial, ethernet, speaker and fiber optic wiring. The fiber optic wiring is a really cool feature added in the 70's to the Airstreams that run from the tail lights up to two small lights toward the front on the street side. The two little lights shine into the driver's rear view mirror to let them know the rear lights are functioning. See the illustration below - taken from the service manual. A cool little 'modern' touch back in 1979. Kinda makes it like a big toy. Love it!



Friday, January 14, 2011

New Axles Arrived

David Bliss came back over on Wednesday and braved the sub 30 temps with me and welded the shock mounts from the old axles onto the new ones. Wrapping up insulation inside today and new rear bumper is on the FedEx truck to be delivered today. Woohoo! More pix coming . . . 


Tuesday, January 11, 2011

Let It Snow, Let It Snow, Let It Snow!

Freezing rain and snow in Plano, Texas. Working inside Casita adding insulation. Wish it was already in! Burrrrr!

The axles are supposed to arrive today too. Bought a propane heater which will be welcome in this 20-something temp range!